EVSEPowerBoard

No description available

The EVSEPowerBoard is a three-phase AC power board for EV charging stations delivering up to 22 kW.
It handles the power switching, measurement, and safety logic according to IEC 61851-1 / SAE J1772 standards.
Designed for integration with a high-level controller such as the EVSEControlBoard, it provides a complete open-source hardware platform for AC charging.

🎯 Purpose

  • 🔋 Power Management: Controls and monitors power delivery up to 22 kW.
  • ⚙️ Safety & Protection: Integrated GFCI, relay monitoring, and over-current detection.
  • 📡 Signal Interface: Generates and reads Control Pilot (CP) and proximity signals.
  • 🧠 Microcontroller-Based: Embedded STM32 for real-time logic and communication.
  • 🔌 Flexible Integration: Works standalone or as part of a smart charger system.

📝 Features

🏷️ Feature 🔍 Description
⚡ Three-Phase Power Switching 35 A relay with mirror contacts and PWM coil control
🧮 Integrated Power Metering Shunt-based voltage, current, and energy measurement on all phases
⚠️ Ground Fault Detection GFCI for 5/6 mA DC and 20/30 mA AC faults
🔄 Control Pilot Generation IEC 61851-1 / SAE J1772 compliant
📶 Zero-Cross Output TTL signal synchronized to L1 for PLC modem
🧰 Communication Interfaces UART, RS485/ModBus, GPIO, SPI LCD connector
💾 FRAM Storage Non-volatile energy and status data
🔋 Power Supply 110/230 V AC → 12 V DC onboard or external input
🧩 Programming Port TagConnect TC2030 for STM32 debug and firmware upload
🧱 Reinforced Isolation 4 kV barrier meeting IEC 61851-1 creepage and clearance rules

📐 PCB Design Preview

📜 Schematic 🖥️ PCB Layout 🏗️ 3D